Security Label Invests in Nilpeter FA-17 for Special Applications

From left, Claas Hartung, Security Label; Thorsten Saathoff, Nilpeter GmbH; and Alex Aarslew-Jensen, Nilpeter; stand with the FA-17. | Credit: Nilpeter

Security, a Paragon Central Europe company based in Sarstedt, Germany, is investing in a customized Nilpeter FA-17.

After extensive testing and detailed comparisons, the management and technical teams at Security Label opted for a machine from Denmark. "The project with Nilpeter a/s and Nilpeter GmbH, and of course the results, convinced us and set the FA-17 apart from the other suppliers. Added to this was the strong sales and service organization in the DACH region. We are looking forward to the new machine and the collaboration. The Nilpeter FA-17 marks the beginning of a new chapter for us in terms of technology," says Claas Hartung, Technical Director at Security Label, commenting on the decision.

Nilpeter FA-17 for airport tags – precision and efficiency in die cutting

The requirements for the production of airport tags, baggage tags for international air travel, are high. In addition to consistent print quality, mechanical precision, high production speeds, and reliable finishing play a key role. The Nilpeter FA-17 is a particularly suitable platform for this special application, featuring a modular design, stable web guidance, and powerful die-cutting technology. The machine offers decisive advantages for the industrial production of airport tags, especially in the area of rotary die-cutting.

Specific requirements for airport tags

Airport tags are produced in huge quantities worldwide and must also meet strict technical requirements. Typical materials are often special synthetic substrates with integrated barcodes that enable reliable baggage tracking. Perforations and holes are also required.

The decisive processing step here is precise rotary die cutting. This involves cutting the characteristic shapes of the baggage tags - usually with a slot, tear-off perforation, or reinforced ends—out of the material web with high accuracy. Even the smallest tolerances can lead to problems in automatic baggage systems. The requirements for register accuracy, tool precision, and web tension are extremely high.

Die-cutting technology of the Nilpeter FA-17

The Nilpeter FA-17 offers a robust platform with very stable web guidance for this application. Particularly relevant is the integration of high-precision rotary die-cutting units, which are integrated directly into the modular printing line.

The die-cutting module works with hardened rotary tools that are specially designed for the complex contours of airport tags. The machine's precise servo control ensures exact registration between the print image and the die-cut contour. Positioning accuracy remains constant even at high production speeds.

Another advantage is the stable tool holder and the quick changeability of the punching cylinders. This significantly reduces setup times, especially when dealing with different tag formats or changing customer requirements. For printing companies that frequently have to switch between different airline layouts or airport standards, this is a key productivity factor.

Waste management

Die-cutting airport tags typically produces a relatively complex waste grid. The FA-17 features efficient grid removal and web tension control systems, ensuring reliable removal of the die-cut grid even with intricate contours. This is particularly important for thin thermal papers, which are sensitive to mechanical stress.

Precise web guidance also ensures uniform material flow, which increases the service life of the punching tools and enables consistent die cut quality.

The Nilpeter FA-17 as a forward-looking production machine

The Nilpeter FA17 has proven itself to be an extremely powerful solution for the production of airport tags and special applications. It offers clear advantages, particularly in the area of rotary die cutting, thanks to its precise servo technology, stable web guidance, and flexible tool changes. Combined with modular expandability and inline finishing, the result is a production platform that meets both the high quality requirements of a highly automated flexographic printing press and the economic demands of modern printing companies.

This positions the machine as an efficient and future-proof solution for printing companies that specialize in special applications such as airport tags and other security-related label products.

Source: Nilpeter

The preceding press release was provided by a company unaffiliated with Packaging Impressions. The views expressed within may not directly reflect the thoughts or opinions of the staff of Packaging Impressions.